Best Practices for Measuring the Color of Opaque Plastic Plaques

Best Practices for Measuring the Color of Opaque Plastic Plaques

Plastic plaques play a crucial role in evaluating the color and appearance of plastic pellets, serving as a reliable medium to transform raw materials into a tangible, uniform surface for precise analysis. These plaques are pressed under controlled conditions, allowing manufacturers to assess how the pellets' color manifests when formed into a flat, consistent shape. To further enhance their utility, plaques can be produced with varying surface characteristics, such as different gloss levels and textures, to evaluate the visual impact of these properties on color perception. This process ensures that the final product meets both aesthetic and functional requirements, providing a critical quality check in industries where appearance consistency is paramount, such as automotive, consumer goods, and packaging.

Opacity and Color Measurement

Opacity refers to a material's ability to prevent light from passing through. When measuring color in opaque materials, we focus on reflectance. Reflectance is how light interacts with the plastic's surface and reflects to our eyes. Visual color comparisons are unreliable due to limitations in human color perception and the inability to account for texture variations. Spectrophotometers can standardize conditions to ensure the measurement is consistent and repeatable.

Best Practices for Accurate Color Measurement

Several factors contribute to achieving accurate color measurements in opaque plastic plaques. Some of these factors include:

Standardization

Regularly standardize your spectrophotometer according to the manufacturer's instructions. Consistent standardization ensures the instrument maintains its accuracy and provides reliable data.

Sample Preparation

Ensure consistent sample preparation by cleaning the surface and orienting the sample in the same direction for each measurement. Dust, debris, or fingerprints can affect the reflected light and distort the color reading.

Define Your Color Space

Choose a standard color space, like CIE L*a*b, to represent your color data. This establishes a common language for communication throughout the production chain. As a result, everyone involved understands the color specifications.

Color Quality Control Software

Integrate your spectrophotometer with color quality control software. This allows you to compare measured colors to target shades or existing plaques, facilitating the identification of perfect matches for replacements.

Reflectance

Consider the viewing geometry for color measurement depending on your application. Two types of reflectance to consider are:

• Directional reflectance (45°/0° and 0°/45°): This geometry mimics how the human eye perceives color and is suitable for most applications where replicating human visual appearance is crucial.
• Diffuse reflectance (d/8°): This geometry minimizes the impact of surface gloss on the color measurement. It provides a more objective representation of the plastic's inherent color. This is useful for applications requiring color consistency across different gloss levels.

HunterLab's Solutions Contribute to Sustainable Manufacturing Practices

Government standards encourage the use of recycled Polyethylene Terephthalate (rPET) to manufacture plastic products. Opaque plastic plaque manufacturers can produce high-quality items while minimizing environmental impact. HunterLab's powerful color measurement technology helps companies achieve these sustainability goals. Our technology enables them to identify color inconsistencies in the following areas:

• Feedstock
• Raw materials
• Chemicals and pigments
• Recycled pellets
• Consumer products

Recycled content tends to undergo yellowing, which can be fixed by using optical brighteners. Our technology allows for accurate color assessment of rPET, virgin PET, and any blend of the two. This accuracy ensures the correct usage of optical brighteners to counteract yellowing and minimizes reworks and unnecessary energy consumption. 

This proactive approach prevents the production of defective items and reduces waste generation. By reducing waste generation, HunterLab promotes a more sustainable production process and responsible recycling practices.

Choose a Trusted Color Measurement Solution Provider

At HunterLab, we have a range of spectrophotometers that are suitable for measuring the color of opaque plastics. Our Agera spectrophotometer meets the specific needs of the opaque plaque industry. We have a highly skilled team of color measurement professionals who are ready to help you find the right solution. 

Contact us today and experience service tailored to your requirements.